Securing the Skies: SkyWater’s Domestic ASICs Boost Defense Tech and National Security

By Brian Wilbur, VP sales and solutions engineering

The risk of compromise and counterfeiting is significantly heightened with microchips manufactured overseas. Autonomous systems including UAS and C-UAS can be particularly sensitive to unauthorized backdoor access that facilitates data harvesting or disrupts operations. By transitioning from COTS or FPGA solutions to custom ASIC solutions, systems designers can increase security, boost performance, and enhance overall operational efficiency. By doing the design leveraging SkyWater’s Trusted, and domestically manufactured environment, designers can achieve the increased security and necessary design control to ensure mission success.

Tailored defense technology solutions that offer high reliability

For U.S. defense contractors, finding defense technology solutions that offer high reliability and are tailored to meet specific operational needs is key. Off-the-shelf components, while readily available, often fall short in meeting the unique requirements of defense applications and often result in design or system performance compromises. ASICs built on SkyWater’s ASIC platforms enable customers to integrate multiple functions into a single custom chip which reduces the need for additional components and their potential for unauthorized access or misuse. An ASIC design ensures optimal performance, enhanced reliability and offers the additional benefits of the smallest form-factor available, reduced power, and greater operational efficiency. In addition, ASICs can also extend the lifecycle of drone fleets by providing a more stable, long-term supply solution compared to FPGAs.

The risk of intellectual property theft escalates when production is offshored, allowing foreign manufacturers to duplicate and exploit proprietary technologies. Domestic chip production inside SkyWater’s Cat1A Trusted foundry addresses these security and intellectual property concerns, enabling defense contractors — and commercial companies as well — to focus more effectively on their operational goals and production schedules, without having to also worry about their IP falling into the wrong hands.

 

Made in the USA: SkyWater is America’s Foundry

Today, it’s security first. The shift toward domestically sourced electronics is reshaping the U.S. government’s approach to securing drone fleets. Reliance on off-the-shelf chips from China, Taiwan, and other Far East regions — selected for their availability and compliance with specifications — is becoming outdated with a growing emphasis on national security, government sponsors are increasingly advocating for the procurement of custom chips from trusted domestic foundries. Even a minor modification in a chip’s circuitry, seemingly innocuous, can enable unauthorized data transmission or introduce faults deliberately.

Working with government customers is at the core of our business

We understand the unique challenges and requirements that come with government contracts, including compliance with rigorous standards and handling sensitive information. Our extensive experience in this field means that we are well-equipped to manage the usual volumes and specific needs of defense contractors. Partnering with SkyWater means leveraging our deep knowledge and proven track record in government collaborations.

Shelve the foreign chips and choose a tailored design for superior performance! 
We invite innovators who want to move beyond the limitations of off-the-shelf components and elevate their drone capabilities to connect with us. If you’re ready, you can board a SkyWater MPW shuttle now — or you can work with one of our design partners to design an ASIC to fit your specific needs.  With SkyWater, you get a solution that is precisely engineered to your specifications, ensuring that your drones perform flawlessly in even the most demanding environments.

Tape out on SkyWater’s 90nm or 130nm MPW

If you’re not ready to commit to a full reticle set, our Multi Project Wafer programs allow multiple projects to share a single wafer, significantly reducing the cost and time associated with the development and manufacturing of custom ASICs. MPW programs are particularly beneficial for defense contractors looking to prototype and test new designs.

By participating in MPW runs, you can validate your designs quickly and cost-effectively, ensuring that your innovations are ready for full-scale deployment when needed.

Procure custom, next-gen ASICs from a Trusted domestic foundry on a timeline, scale and price that wins contract funding

In the competitive and high-stakes world of defense contracting, the choice between off-the-shelf components and ASICs can make a significant difference in the performance and reliability of your drones. SkyWater offers a unique combination of tailored design, U.S.-based manufacturing and unparalleled expertise in government collaborations.

Get started today designing into an MPW program or we can connect you with one of our design partners

Connect with a design partner

Request S90 or S130 datasheet

Custom, Device-Ready Chips from SkyWater’s Design Partner Network

By Dan Rakosky, platform sales director 

October 2024 Update — We’re pleased to introduce a new design partner for medial and life sciences applications, Cirtec Medical. If you’re ready to reach your technology goals — we’re ready to assist with our Design Partner Network — which offers ASIC design support and long-term silicon supply. Read on to learn more about our new design partner and how to get started on your next project.

Procure Innovative Design Expertise

Our DPN combines innovative design experience from industry leaders FRONTGRADE, IC Enable, SAAZ, SenseICs, Senseeker and Trusted Semiconductor. This ecosystem enables solutions that are tailored to support unique applications, designs, demand profiles, quality and supply chain needs. From design requirements to test parts, we have you covered.

Here’s how it works…

Customize your engagement model

Having design partners allows us to offer engagement options based on specific technical and service needs. While some may seek design support only, others may require an extensive suite of services. Our design partners are equipped to enable a comprehensive solution that aligns with your requirements.

Cirtec Medical’s semiconductor division excels in the design, development, and fabless manufacturing of custom, mixed-signal ASICs for medical and life sciences applications, with specialized expertise in neuromodulation, neural sensing, and implantable devices. Founded in 2006 as Cactus Semiconductor, Cirtec is now the industry-leading solutions provider for ASICs in Class II and III implantable and single-use medical devices.

FRONTGRADE has been a strategic Application Specific Integrated Circuit, or ASIC design and manufacturing partner to the aerospace and defense community since the early 1980s. FRONTGRADE successfully executed hundreds of ASIC designs for domestic and international customers with the technical experience and expertise to offer a range advanced digital, power, analog, and mixed-signal products.

IC Enable is an award-winning provider of quality design IP, IC products, services and platform solutions. Since 2004, IC Enable has had a history of success in delivering to Fortune 50 customers. The team has extensive experience across the defense, medical, semiconductor, and consumer electronics industries — including some of the most challenging fabrication processes and product applications in the world.

SAAZ Micro Inc. delivers cutting-edge solutions in the field of image sensors and cameras. As a deep-tech company specializing in advanced imaging technology, their work spans satellites, drones and terrestrial applications. SAAZ’s scientists and engineers are at the forefront of developing sophisticated imaging solutions. These cameras can detect visible light down to single photons and even reveal normally invisible ultraviolet and infrared radiation.

Senseeker is an industry leader in the development of advanced digital readout integrated circuits for infrared imaging systems. Senseeker’s products can be used with industry standard and specialist infrared detector types, and are in use in many commercial and U.S. Government applications. Senseeker also offers custom mixed-signal transducer IC design services and support for IC design work with test electronics hardware and software.

SenseICs Corporation is engineering innovation in microelectronics technology by developing cutting-edge integrated circuits ranging from analog and mixed-signal to systems-on-a-chip. SenseICs specializes in providing full turnkey IC development solutions including design, fabrication, packaging, automated qualification test systems and application support. Areas of expertise include advanced imaging sensors, RF communication systems and components, trusted microelectronics in advanced nodes, and radiation hardening by design.

Trusted Semiconductor Solutions leverages the best commercial technology and manufacturing capabilities to create high-reliability integrated circuits for use in military/defense, space, avionics and industrial applications. As a SkyWater partner, these capabilities complement our offerings to bring you the most complete, trusted solutions in the market today.

Engage SkyWater for support when you need it

One example of how we can engage with you through our design partner network is offering a long-term supply for legacy chips. Recently, a leading technology company reached out to SkyWater with a desire to leverage our domestic presence for long-term supply stability on several designs that needed to be turned quickly. This customer could not get the attention of their IDM given their volume profile. Partnering with IC Enable, the customer was able to secure a full domestic turnkey solution. The close working relationship between IC Enable and SkyWater made all the difference.

SkyWater will make network recommendations based on careful consideration of your requirements. The network is also an excellent solution for low-to-moderate volume customers who need an edge in the market by being able to secure full turnkey support.

SkyWater offers a range of platforms supporting aerospace and defense, automotive, industrial, medical and emerging applications. SkyWater platforms include factory supported PDKs and other support essential for your success.

You can request platform data sheets on our website.

SkyWater’s certifications, accreditations and quality go beyond design

A product is only as good as its weakest chip. We are committed to ensuring the highest quality and reliability of your IC solutions. Backed by industry certifications in medical automotive and aerospace — along with our Trusted accreditation and support from design partners — SkyWater delivers world-class quality and IP protection. In addition, our design partners have also achieved industry certifications to ensure the quality and reliability of your IC solution. We’re not just compliant. We’re certified.

Design partners enable U.S.-Based Volume Production

Choosing a U.S.-based supplier like SkyWater offers unparalleled value for technology companies seeking reliability, security, and stability in their supply chain. With our domestic operations, SkyWater adheres to quality standards, intellectual property protection and rapid response times — minimizing risks associated with geopolitical uncertainties and logistical challenges. Our U.S. presence facilitates close collaboration, enabling tailored solutions that meet precise customer needs. In an era where supply chain resilience has become paramount, partnering with a U.S.-based supplier is not just a strategic decision — it’s a competitive advantage.

Start with SkyWater

As SkyWater’s platform sales director, my primary role is to align our expertise with your specific needs, capabilities and expectations. The SkyWater team, in collaboration with our DPN, is ready to recommend the most suitable partners for your project — for a seamless journey from concept to production.

Looking at the chart below, design services could start and end at any of the points in the product development flow.

SkyWater is more than a foundry; we are a partner for your technology ambitions. We’re here to enable, support, and coordinate with our design partners to deliver a full turnkey solution for your long-term success.

Everything is possible until proven otherwise.

Ready to tackle your 2024 technology resolutions?

Let’s talk.